The benefits of Using Wire and Sinker EDM for Machining

Wire and sinker electrical discharge machining, better known as EDM, is the most accurate way to machine complex and intricate shapes. We find wire and sinker EDMs installed in the automotive, aerospace, electronics, die and mold, and other industries where micro tolerances and extreme precision are required. Based on material and part features, it can be difficult to machine some parts using traditional machining methods; that is where EDM machining has the upper hand.

There are various benefits to machining with wire and sinker EDM, one being the ability to machine with any material. While holding consistent tight tolerances, EDM machines can charge through even the most rigid materials, including tungsten, carbide, and titanium. EDM equipment can do this because there is no pressure against the workpiece, eliminating inaccuracies.

Wire EDMs use a thin, single strand of metal wire and de-ionized water, which allows the wire to cut through the material using heat and electrical sparks. These machines are best for companies looking to cut entirely through material for full runs, excursion of dies, or blank punching. Differently, Sinker EDM machines use an electrode and workpiece submerged in oil or dialectic water to generate sparks that shape the material. Although highly accurate, sinker EDMs do not cut through the material; therefore, they are best for molds, die sets, and various industries such as medical.

Crotts & Saunders, affiliated with The HEH Group, represents Mitsubishi EDM (MC Machinery), the market leader in EDM equipment. MC Machinery prides itself on its cost-effective, user-friendly solutions. They offer a variety of EDM solutions that are best in class for speed, accuracy, and performance. MC Machinery also understands the need for automated processes and designed an automation package that will allow your shop to increase throughput. Regardless of your shop size, machining with EDM equipment will save you money and increase your production.